To calibrate a pressure transmitter, follow these general steps:
Ensure that the pressure transmitter is disconnected from the process and the power supply is turned off.
Gather the necessary equipment: a precision pressure source (e.g., a calibration pump or reference pressure source), a digital multimeter (DMM) or calibrator, and any needed fittings or adapters.
Connect the pressure transmitter to the pressure source (calibration pump) and the measurement device (DMM or calibrator).
Ensure proper sealing and avoid leaks in the connections to ensure accurate readings.
Start by applying 0 pressure (atmospheric pressure) to the transmitter.
Adjust the transmitter’s zero setting, if applicable, to ensure that the output signal corresponds to 0 (e.g., 4 mA for a 4-20 mA transmitter).
Record the output signal value at this point.
Next, apply the transmitter’s full-scale pressure (e.g., the highest value the transmitter is designed to measure).
For a 0-100 psi transmitter, for example, apply 100 psi.
Adjust the transmitter's span setting so that the output signal corresponds to the expected value (e.g., 20 mA for a 4-20 mA transmitter).
Record the output signal value at this point.
Apply intermediate pressures (e.g., 25%, 50%, and 75% of full scale) and record the corresponding output signal at each point.
Compare these readings to the expected output values to ensure linearity.
If any readings at intermediate points are not within acceptable tolerance limits, adjust the transmitter’s settings to bring the output in line with the expected values.
Once all adjustments have been made, verify that the transmitter provides correct and linear readings across the full range of pressures.
Test the device by applying pressures again to ensure the calibration is accurate and consistent.
Record the calibration data, including the applied pressures and corresponding output values.
Document any adjustments made to the transmitter and any anomalies encountered during the calibration process.
After calibration is complete, reinstall the pressure transmitter back into the process, ensuring that all connections are secure.
Test the transmitter in the field to ensure it performs correctly in real-world conditions.