Verifying the digital display of secondary instruments is essential to ensure accurate readings and reliable performance. Here’s a structured method for verifying digital displays in such instruments:
Gather Equipment: Collect all necessary equipment, including:
A calibrated reference instrument (e.g., digital multimeter, calibrated temperature sensor).
Necessary tools (e.g., screwdrivers, cleaning supplies).
A controlled environment (if applicable).
Review Specifications: Familiarize yourself with the specifications and calibration ranges of the secondary instrument.
Physical Condition: Inspect the instrument for any physical damage, such as cracks or corrosion, which could affect performance.
Display Functionality: Check that the display is functioning correctly (e.g., no dead pixels, clear readings).
Connect Reference Instrument: Set up the reference instrument in the same environmental conditions as the secondary instrument.
Temperature and Humidity Control: Ensure that the environmental conditions are stable and within the operational limits of both instruments.
Zero Adjustment: If applicable, perform a zero adjustment on the secondary instrument to ensure baseline accuracy.
Warm-Up Time: Allow both instruments to warm up (if necessary) to stabilize their readings.
Perform Measurements: Measure a range of known values using the reference instrument and record the readings.
Record Secondary Instrument Readings: Simultaneously take readings from the secondary instrument at the same known values.
Multiple Points: Verify the display across several points within the instrument's range to assess linearity and accuracy.
Compare Readings: Analyze the readings from the secondary instrument against the reference instrument.
Calculate Errors: Determine the difference between the readings and calculate percentage error if needed.
Create a Report: Document all measurements, observed discrepancies, and any adjustments made.
Traceability: Ensure that all reference instruments used are traceable to national or international standards.
Make Adjustments: If discrepancies are found outside acceptable limits, adjust the secondary instrument as per the manufacturer's guidelines.
Re-Verification: After adjustments, repeat the verification process to ensure accuracy.
Review for Consistency: Perform a final check across the range to ensure consistent performance.
Maintenance Schedule: Establish a routine maintenance and verification schedule to keep the instrument calibrated and functioning properly.